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Gaganyaan Crew Module

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July 16, 2026

Prelims: Current events of national and international importance | Science and Technology

Why in News?

The Gaganyaan Crew Module (CM) is an engineering masterpiece built to withstand the extreme, unforgiving environments of space launch, orbital flight, atmospheric re-entry, and ocean splashdown.

  • The Indian Space Research Organisation (ISRO) successfully conducted 3 major qualification tests on the Crew Module systems to validate astronaut safety and system.
  • Proven Subsystems
    1. The Crew Module Uprighting System (CMUS).
    2. The separation of the Crew-Service Umbilical mechanism (CSU-2).
    3. The structural integrity during the Apex Cover Separation.

The Architecture

  • The outer shape of a spacecraft dictates how it behaves physically when hitting the atmosphere at orbital velocities.
  • The Design Choice - A spherical capsule (like the Soviet Union's historical Vostok) offers the maximum internal volume for the minimum structural mass.
  • However, it generates no aerodynamic lift, falling straight down and exposing astronauts to extreme, dangerous G-forces.
  • A conical body provides high lift and aerodynamic stability for a controlled descent, but is less volume-efficient.
  • The Gaganyaan Solution - ISRO selected a truncated sphere-cone configuration weighing approximately 5.3 tonnes.

Gaganyaan Module

The Survival Life-support Systems

Subsystem

Function & Mechanism

Environmental Control & Life Support (ECLSS)

  • Maintains a highly conditioned, Earth-like atmosphere.
  • It regulates oxygen supply, keeps cabin pressure at 0.8 atm, controls temperature at 20-26°C, and manages humidity between 30% and 70%.
  • It is to prevent static discharge or microbial buildup.
  • It also scrubs carbon dioxide and controls waste.

Thermal Protection System (TPS)

  • Thermal shield on the module's exterior designed to safeguard the metallic pressure hull and the crew from re-entry heat loads exceeding thousands of degrees Celsius.

Deceleration System

  • Consists of a highly redundant system utilizing 10 different parachutes.

Crew Escape System (CES)

  • Acts as a high-speed "lifeboat".
  • In case of a catastrophic booster failure on the launchpad or during ascent, 5 quick-firing solid fuel motors instantly pull the crew module away to safety.

The Re-Entry & Recovery Capsule

  • De-orbit & CSU-2 Separation - The Service Module fires its propulsion system to decelerate the vehicle.
  • The Crew Module Umbilical (CSU-2) system executes a clean separation, detaching the Service Module, which burns up in the atmosphere while the Crew Module proceeds alone.
  • Apex Cover Jettison- Before the main parachutes deploy, the protective apex cover is cleanly jettisoned.
  • Parachute Deployment & Splashdown - The parachute sequence triggers, slowing the module down to terminal velocity before it splashes down in the ocean.
  • Active Uprighting (CMUS)- Upon hitting the water, the module might land upside down.
  • To prevent this, the Crew Module Uprighting System (CMUS) uses stored, high-pressure cold-gas to automatically inflate flotation devices, rotating the module back to an upright position to protect the crew and secure communication antennas.

Reference

The Hindu | Gaganyaan crew module

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